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My KH400 concourse project
Posted: Thu Jan 29, 2015 5:37 pm
by xs750xs
Hi there.
I'm new to the club.
I have just started a hobby restoration of a KH400 A3 1976 - green.
I'm lucky because it is an unmolested un crashed completely standard and complete bike although a bit rusty. 15000 miles on the clock.
Already I've stripped it and separated 70 or so chrome parts including rims, nuts and bolts, pipes and all the rest and sent them off to a chroming company (S&T) in Bristol. I intend to retain the exact original bike with no departures from standard. By the way, I have taken hundreds of reference photos as I striped it down so if anyone needs some, let me know.
I'm hoping you'll answer a few questions for me:
1. Given that I'm restoring the original bike. (Meaning where possible I'll recover the original parts rather than buy nos or pattern parts.) I expect to have most parts on hand.
But realistically what parts are rare as hens teeth? ie What can I expect not to find?
2, What are the toughest jobs = technically hard?
3, I want to refurbish the rear shocks. Does anyone know a company that will do it well for me?
4, Is there anything else I should know?
5, Can I still get a nos seat cover?
6, Where is a good source of parts?
Many thanks
John
Re: My KH400 concourse project
Posted: Thu Jan 29, 2015 5:48 pm
by SAM
Love that colour. PM me reg and frame number. I try to keep a data base of UK bikes.
Simon Lister Triple parts.
Re: My KH400 concourse project
Posted: Thu Jan 29, 2015 5:54 pm
by Kezsam1
John welcome to the club there is plenty of help on here.if you haven't already done so you need to go on the Kh&s forum and look at the resto schurminater is doing its a great source of reference and is absolutely incredible
Re: My KH400 concourse project
Posted: Thu Jan 29, 2015 6:18 pm
by malc87
For the shocks give Cornish Rob a ring on 01726 892 780

Re: My KH400 concourse project
Posted: Thu Jan 29, 2015 6:27 pm
by Wolfie
If you're wanting to win Trophies, then you should ask your chromer not to polish everything to mirror finish, they never were that finish from Kawasaki.
And certainly to not try and polish the top and bottom seams of the exhausts until they are smooth..
Re: My KH400 concourse project
Posted: Thu Jan 29, 2015 9:39 pm
by xs750xs
Thanks everyone.
All noted and appreciated.
Re: My KH400 concourse project
Posted: Thu Jan 29, 2015 9:49 pm
by xs750xs
I will Simon asap.
Thanks
John
Re: My KH400 concourse project
Posted: Thu Jan 29, 2015 10:07 pm
by Tartan Triple
finished in time for the Scottish Bike Show at Ingleston in March??

Re: My KH400 concourse project
Posted: Fri Jan 30, 2015 12:00 am
by S2Gerald
Lo-speed coil problems on the electronic ignition is common, in fact inevitable! Ask 666rog!
Re: My KH400 concourse project
Posted: Fri Jan 30, 2015 9:25 am
by Mitsui Spy
As Kerry said, this is
THE reference for KH400 restorations. Schurminator (Steve) works to an incredible standard.
http://kawasakikhregister.myfastforum.o ... t7035.html
Re: My KH400 concourse project
Posted: Fri Jan 30, 2015 7:59 pm
by xs750xs
Kezsam1 what is the Kh&s forum ?
Re: My KH400 concourse project
Posted: Fri Jan 30, 2015 9:07 pm
by Olde Coney
xs750xs wrote:Kezsam1 what is the Kh&s forum ?
Here ya go
http://kawasakikhregister.myfastforum.org/index.php
Re: My KH400 concourse project
Posted: Sat Jan 31, 2015 10:00 am
by Kezsam1
aha well done beat me to it

Re: My KH400 concourse project
Posted: Sun Feb 01, 2015 2:36 pm
by Schurminater
Hello John,
Just caught up with your post,a man after my own heart it sounds like you are well on the way to producing a cracking bike and as a hobby restoration you should enjoy every moment of it :smt023
BIG Warm welcome to the club,you will find and get all the help you need plus a whole lot more from within this site and across over on the KH and S series forum so have a look around and don't be afraid to shout if you need a helping hand.
As you have heard already ( thanks guys

:wink: ) I am near to finishing mine and hope to be enjoying her out on the road soon,so If I can help you out with anything give me a shout.
all the best,good luck and enjoy
Steve

Re: My KH400 concourse project
Posted: Sun Feb 01, 2015 7:38 pm
by xs750xs
Thanks Steve (and everybody), really appreciate it.
Your KH is beautiful... really stunning.
I've been working on mine most of the weekend and your is SUCH a contrast - almost a tonic for my eyes.
All I see with mine is rust and muck!
But that's all part of the fun right?
I'm sure I'll have a million questions as the months go by.
My last project took me 12 years so maybe I should say "as the years go by!"
Cheers
John
Re: My KH400 concourse project
Posted: Sun Feb 01, 2015 7:45 pm
by Nick64
My favourite colour KH400, welcome and good luck with the resto.
Re: My KH400 concourse project
Posted: Sun Mar 22, 2015 9:22 pm
by GinaG
Nick64 wrote:My favourite colour KH400, welcome and good luck with the resto.
Rather you than me mate, good luck be worth it in the end
Heres mine I finished in 2010 cracking bike