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Kh250 generator
Posted: Sat Mar 23, 2024 9:26 pm
by Paul Yardley
Hi all
Purchased a replacement generator cover for my 1978 kh250 nightmare project as bike was left outside for years and generator totally rotted,the replacement is wrong and must be for a earlier year,

can any1 say what year this is for and if I could make 1 out of original casing and internals off the other,any help appreciated
Thanks Paul
Screenshot_20240323_210040_eBay.jpg
Re: Kh250 generator
Posted: Sun Mar 24, 2024 10:30 am
by Mitsui Spy
That's a pre-75 cover (S1B etc.) with the 2 hole cover. S1C onwards had the 4 hole cover. I'll have to check on the internals to see if they interchangeable.
Re: Kh250 generator
Posted: Sun Mar 24, 2024 10:39 am
by Mitsui Spy
The stator assembly has the same part number (21003-016) for both early and late so you should be okay. It's also worth mentioning that the stator assembly is secured to the casing by the 3 outer M5 screws, not the 3 internal M6s. Someone was struggling with this recently as it's not immediately obvious.

Re: Kh250 generator
Posted: Sun Mar 24, 2024 11:19 am
by scouse
Don't forget to use a JIS screwdriver

Re: Kh250 generator
Posted: Sun Mar 24, 2024 1:56 pm
by Paul Yardley
Thanks so much for yr replies,am struggling with this project,think everything is needing done and I don't have a scoob about kh triples as its my 1st but am learning

Re: Kh250 generator
Posted: Sun Mar 24, 2024 4:49 pm
by g6mow
I will be putting a complete 4 hole generator on eBay later today, or if you want just the outer 4 hole case I have a few spare.
Re: Kh250 generator
Posted: Sun Mar 24, 2024 4:58 pm
by Paul Yardley
Thanks for the offer,I will try to sus out and do something with what I've got just now,I've bought new points and condensers so what I have owes me best part of £140 jst now and with all the rest I have had to purchase and still lots to buy it is turning into a pure money pit and ain't no where near finished but hopefully it will be worth it

Re: Kh250 generator
Posted: Sun Mar 24, 2024 5:14 pm
by g6mow
We’ve all been there

If you want to transfer your internals into a 4 hole cover, I can send you one FOC. Just cover the postage.
Re: Kh250 generator
Posted: Sun Mar 24, 2024 5:48 pm
by Paul Yardley
That would be good,out of interest what's your price on a 4 hole outer cover if I can't get my rotted 1 apart which is what will probably happen

Re: Kh250 generator
Posted: Sun Mar 24, 2024 5:57 pm
by g6mow
I would need to check if I have a 4 hole outer cover.
PM your address.
Re: Kh250 generator
Posted: Wed Mar 27, 2024 6:18 pm
by Paul Yardley
Thanks for the cover g6mow fitted a treat
Top man

Re: Kh250 generator
Posted: Wed Mar 27, 2024 8:00 pm
by g6mow
Happy to help
